Revolutionary Thermal Management & EMI Shielding Solutions

 
Plastic Heat Sinks Plastic heat sink array EMI Shielding
Interface / Elastomers
Encapsulation
Enclosures
Hybrid Assemblies
LED Solutions
 
Design
Tooling
Prototypes
 
Informational Webcast
Contact Information
 
 

 

Cool Polymers

The Thermal Management Revolution

Up until a few short years ago, engineered plastics could never be considered as a viable material for thermal management solutions.  This is unfortunate considering that most industries, including automotive, electronic and medical, consider plastic the material of choice for weight reduction, greater design freedom, ease of manufacturability and value.

With the advent of CoolPoly thermally conductive plastics, Cool Shield opens up a whole new world of opportunity to the packaging engineer and designer.  Cool Shield brings all the manufacturing benefits of injection molding to the development of a complete thermal and EMI management solution, including but not limited to, the heat sink, interface, EMI shield and structural components of the system with a potentially lower cost than metals or ceramics.

HEAT SINKS

  • Equivalent heat dissipation to aluminum

  • 50% lighter weight than aluminum

  • 3-Dimensional complexity

  • No antenna effect

  • Simplified attachement

  • Low cost

ELASTOMERS

  • Low thermal resistance

  • Can be injection molded into complex shapes, molded directly onto parts, or used to encapsulate components

ENCAPSULATION

  • Low thermal resistance-enhanced heat transfer

  • Electrical isolation

  • Environmental protection

  • High temperature stability

  • Material properties similar to Alumina

  • Molded in features

  • Automated assembly

ENCLOSURES

  • Low thermal resistance

  • Low cost

  • 3-Dimensional complexity

  • Design flexibility

  • EMI / RFI shielding

  • Feature integration

  • Part Consolidation

 

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HYBRID ASSEMBLIES

  • Low thermal resistance - enhanced heat transfer

  • Directly over-mold components or assemblies using high volume, automated injection molding equipment

LED & REFLECTORS

  • Reduce surface & part temperature

  • Reduce lamp temperature

  • Improve lighting quality

  • Increase lamp power, efficiency & lifetime

  • Reduce creep

 

WHAT'S NEW

Cool Shield elastomeric heat sinks molded from CoolPoly thermally conductive elastomers.

 
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What is CoolPoly®?

CoolPoly is a line of thermally conductive injection molding grade polymers with compounds that range from 10 W/mK to 100 W/mK (50 to 500 times the conductivity of conventional plastics).  Developed by Cool Polymers®,

 Inc. the undisputed leader in thermally conductive plastics, CoolPoly is a composite material consisting of high conductivity reinforcements and modified engineering or commodity thermoplastic resins.  Cool Polymers is a sister company to Cool Shield™ and another member of the Cool Options family.  CoolPoly is available in several different grades many of which exhibit very low coefficients of thermal expansion and high dimensional stability. 

 

For more information on CoolPoly, visit  www.coolpolymers.com.

 

LOWERING PART TEMPERATURE

(Left) Conventional Plastic cannot spread or dissipate the heat, resulting in a localized hot spot.

(Right) CoolPoly thermally conductive plastic spreads the heat resulting in a more isothermal profile across the part. 

 

Phone:  888-883-1878     401-739-7603     Fax:  401-739-5632     sales@coolshieldinc.com